• 专利附录
  • 专利说明
  • 权利要求
  • 类似技术
  • 同族专利
  • 引用文献
  • 法律状态
  • 优先权
    • 专利摘要:
    METHOD, MECHANISM AND APPARATUS FOR MOMENTARY COMPRESSION OF FILTER MATERIAL. A mechanism for a momentary compression of a filtering material used in the tobacco industry, wrapped in a wrapper and bonded with an adhesive released from an adhesive application apparatus, adapted to be placed in a machine for the manufacture of tobacco rods. filtration, before the apparatus for applying adhesives is characterized in that it is constituted by at least one rotary compression member (10) for pressing the filtering material (5) linearly, moving under it. A method of momentarily compressing a filter material used in the tobacco industry, wrapped in a wrapper and bonded with an adhesive released from the apparatus for applying adhesives in a machine for manufacturing filter rods is characterized by the fact that before wrapping the filtering material (S) in the casing (14) the filtering material is compressed by exerting a force (F) on the filtering material (5) by means of at least one rotary compression member (10).
    公开号:BR102014003575B1
    申请号:R102014003575-3
    申请日:2014-02-14
    公开日:2021-07-13
    发明作者:Andrzej Lisowski；Marcin Mamerski；Robert Stanikowski；Grzegorz Wiecaszek
    申请人:International Tobacco Machinery Poland Sp. Z O.O.；
    IPC主号:
    专利说明:

    [0001] The object of the invention is a method and an apparatus for a momentary compression of a filtering material used for the manufacture of tobacco industry products.
    [0002] In the tobacco industry, cigarettes provided with filtrations are manufactured, considering that the filtrations can be made of one type of material, or can be composed of several materials with different physical and filtration characteristics. Continuously filtering material, eg acetate, is cut into rods and applied to cigarettes. Furthermore, filtrations made from several layers of filter material arranged concentrically are known. Filters having several different material segments are most often used in cigarettes manufactured today. Machines for making multi-segment filter rods from continuous multi-segment filter rods are known from the prior art. Such machines combine the segments released from various feeding devices, whereas the segments are formed by cutting the transferred filter rods, for example, on a conveyor drum using a cutting head provided with rotating knives. Individual segments are combined, depending on the apparatus, next to each other on a drum conveyor or one after the other on a linear conveyor to finally form a linearly continuously moving multi-segment shank which is cut into individual multi-segment shanks. In additional stages of the cigarette manufacturing process, the multi-segment rods are cut into individual multi-segment sieves applied to the individual cigarettes.
    [0003] A very significant aspect of the production of filter rods of different known types is the quality of the wrapping of the thread with a casing. Quality is determined both by the deformation of the package in the region of an adhesive seam, and by the filling of the casing with filter material.
    [0004] Limbs for compression in the form of immobile press bars which heat up during operation and lead to material damage are known in the prior art. The US patent US 3,716,443 disclosed an apparatus for the manufacture of filter rods of a continuous filter material in which a member was used to form an endless filter rod, in which such member is cooled by means of air tablet. Due to the use of compressed air, a thin layer is formed, reducing friction between the filtering material and the guiding members.
    [0005] The problem to be solved by the present invention is to develop an improved mechanism, apparatus and method for compressing the filtering material.
    [0006] The essence of the invention is a method of momentary compression of the filtering material used in the tobacco industry, wrapped in a wrapper glued with an adhesive released from an adhesive application apparatus. A method is characterized in that before wrapping the filtering material in a casing, the filtering material is compressed by exerting a force on the material by means of at least one rotating compression member.
    [0007] A method according to the invention is characterized by the fact that the filtering material is gradually compacted by means of a set of several rotating compression members acting on the material to be compacted with a different force.
    [0008] A method according to the invention is characterized by the fact that the force exerted by the successive rotating compression members on the filtering material is increasing.
    [0009] A method according to the invention is characterized by the fact that the force exerted on the filtering material is directed in the vertical direction.
    [0010] A method according to the invention is characterized in that the force exerted on the filtering material is directed at an angle of vertical direction.
    [0011] The essence of the invention is also a mechanism for a momentary compression of the filtering material used in the tobacco industry, wrapped in an envelope glued with an adhesive released from an adhesive application apparatus, adapted to be placed in a filter rod making machine before adhesive application apparatus. Said mechanism is characterized in that it is composed of at least one rotary compression member for linearly pressing the filtering material, moving under it.
    [0012] Furthermore, a mechanism according to the invention is characterized by the fact that it consists of two rotating compression members.
    [0013] A mechanism according to the invention is characterized by the fact that it is composed of three rotating compression members.
    [0014] A mechanism according to the invention is characterized by the fact that the last rotary compression member, counting in the direction of movement of the filtering material, has a working width smaller than that of the previous compression members.
    [0015] A mechanism according to the invention is characterized in that it is adapted for adjusting the position of the rotary compression members on at least one axis, preferably on all axes.
    [0016] A mechanism according to the invention is characterized in that it is adapted to adjust the angle between the axis of linear movement of the filter material and a compression line of the compression mechanism, in particular, the line determined by the centers of rotation of the rotary compression members.
    [0017] A mechanism according to the invention is characterized in that the rotary pressing member is a pressing roller with a cylindrical working surface.
    [0018] A mechanism according to the invention is characterized in that the rotary pressing member is a pressing roller with a conical working surface.
    [0019] A mechanism according to the invention is characterized in that the rotary pressing member is a pressing roller with an oval working surface.
    [0020] Furthermore, the substance of the invention is an apparatus for manufacturing filter rods from a filter material used in the tobacco industry. An apparatus is characterized in that it comprises at least one compression mechanism according to the invention. An advantage of the method and apparatus according to the invention is an effective operation with a low cost and simple solution modality according to the invention. The solution according to the invention is, moreover, free from the drawbacks of solutions known in the prior art, i.e. it does not heat up during operation, and also does not cause material damage. The roller of the pressing members on the surface of the filtering material differs from the solutions known in the prior art, where the sliding effect of the pressure bars on the filtering material has occurred.
    [0021] The purpose of the invention has been shown in detail in a preferred embodiment, in a drawing, where:
    [0022] Fig. 1 schematically shows a fragment of a machine for manufacturing multi-segment rods,
    [0023] Fig. 2 shows a compression mechanism in a front view,
    [0024] Fig. 3 shows a compression mechanism in a top view,
    [0025] Fig. 4 shows an embodiment of a rotary compression member,
    [0026] Fig. 5 shows another embodiment of a rotary compression member,
    [0027] Fig. 6 shows another embodiment of a rotary compression member,
    [0028] Fig. 7 shows a section of a continuous filter rod during material decompression,
    [0029] Fig. 8 shows a section of a continuous filter rod after material decompression,
    [0030] Fig. 9 shows an alternative embodiment of the compression mechanism.
    [0031] Fig. 1 schematically shows a fragment of a machine for manufacturing multi-segment rods. A release unit 101 releases filter segments S prepared in a known manner onto a conveyor 102, on which a wrapper 103 is placed on its surface. During the transfer of segments on the conveyor 102 the wrapper 103 is wrapped in a known manner around of the segments and glued, whereas the adhesive is released from an adhesive applying apparatus104 and an adhesive seam is heated by a heater 105. A continuous multi-segment rod CR formed in such a manner is transferred further further and is cut into rods of FR filtering via a known cutter head 106 supplied with knives 107. Typical members supporting and gluing the continuous CR rod and the FR filter rods have been omitted from the drawing.
    [0032] An apparatus for a momentary compression of the filtering material constitutes a part of a machine for manufacturing filter material rods. It is composed of members for guiding the casing and filtering material, and a compression mechanism 11 a fragment of what was shown in Fig. 2. The compression mechanism 11 is situated above the moving filtering material, e.g. in the form of S-segments, whereas the casing in which the segments are wrapped has not been shown. An example mechanism is composed of three rotary compression members 10 placed one after the other, whereas in the embodiment shown the centers of the compression members 10 extending over the axes of rotation T of the compression members lie in a line 12. Through the lowest positioned points, which press the material to the highest degree, a compression line 13 has been drawn on the circumferential surfaces of the rotating members 10. For the rotating members 10 with equal diameters, the compression line 13 will be parallel to a line 12 passing through the centers of the rotating members 10. The rotating members 10 may have different diameters, whereas the line of compression defined by the lower positioned points may be slanted relative to the axis SA of the filtering material S at an angle α between 1° and 5°, preferably the slope being between 2° and 30°, depending on the filtering material. An inclination of the compression line ensures that successive rotating compression members 10 act on the filter material with an increased force. If different diameters of the rotating members 10 are used, the compression line 13 is a dotted line.
    [0033] Fig. 3 shows a compression mechanism 11 for a momentary compression of the filter material in a top view. A casing 14 in which the segments S are wrapped can be seen here, considering that its edges have been marked with the marks 15 and 16. Also an adhesive nozzle 17 of an adhesive application apparatus, from which the adhesive is released to casing 14 at edge 15 is shown in simplified representation. Three rotatable compression members 10 can be seen in the compression mechanism 11, whereas the last rotatable compression member 10A has a smaller width g2 than a width g1 of the previous compression members 10. The compression members 10, 10A are pivotally mounted in a body 18, by means of bearings 19. The rotating compression members are set in rotational motion by the filter material. A torque from the frictional forces between the filter material and the surface of the compression members acts on each of the compression members. However, a solution is also possible in which they are moved by a separate unit mechanically or electronically synchronized with the transport unit 102 (Fig. 1), so that they do not slip between the circumferential surface of the rotating members 10 and the surface of the material of filtering S occurs.
    [0034] The modalities of the rotary compression members are described below. A rotary compression member 10' rotating about axis T shown in Fig. 4 has a circumferential surface 20 in cylindrical shape and during operation of the mechanism exerts a force F on a continuous or segmental filtering material S partially wrapped in package 14 , considering that the force F is directed in a vertical direction V and causes horizontal depression of the filter material. The rotary compression member 10'' rotating about the axis T shown in Fig. 5 has a circumferential surface 21 in conical shape and during operation, exerts a force F' on the continuous or segmental filter material S partially wrapped in the package 14 , considering that the force F' is directed at an angle β in the vertical direction V and causes an inclined depression in the surface of the filtering material. Preferably angle β is an angle between 5° and 30°. Tests carried out showed that the angle β is preferably an angle between 15o and 20o. A rotatable compression member 10'' rotating about axis T shown in Fig. 6 has an oval circumferential surface 22 and during operation, exerts a force F'' on a continuous or segmental filter material S partially wrapped in package 14 , considering that the force F'' is directed at an angle β to the vertical direction V and causes inclined concave depression of the filtering material.
    [0035] The position of the compression mechanism can be selected according to the filtering material and the manufacturer's prescriptions. The position of the compression mechanism can typically be determined in the directions of the three X, Y and Z axes (Figs. 2 and 3). Furthermore, the angular position of the compression mechanism can be determined in order to select the value of the angle α of the compression line of the mechanism relative to the material axis according to the type of filter material.
    [0036] During the manufacture of FR filter rods, before gluing the casing 14, the filter material S in segment form or in continuous form is compressed through the compression mechanism 11 in order to reduce the cross section of the material. filtering. The depression and reduction in cross-section caused by the compression makes it possible to wrap the casing in order to obtain a cylindrical sleeve around the filtering material without the need for a simultaneous compression of the casing material. The casing is formed into a cylindrical shape and is glued. A decompression takes place during packaging and finally ends after the formation of a sheath sleeve. Fig. 7 shows a section of a continuous filter rod during decompression of filter material S; a certain space P not yet filled with filtering material exists within the continuous rod section, considering that the casing has already been formed and the adhesive of G has already been made. Fig. 8 shows a section of a continuous filter rod after decompression of the filter material S.
    [0037] A compression mechanism 11' according to the invention can also be considered as modality using an intermediate pressing member 25 (Fig. 9) between the rotating compression members 10 and the filtering material S, for example under the shape of a strip or a ribbon. The working surface of the intermediate pressing member 25 can be molded in any way. The use of an intermediate pressure member does not influence the effectiveness of the functioning of the mechanism according to the invention.
    [0038] An advantage of the method according to the invention is that the final decompression of the filtering material occurs after the formation and gluing of the casing, which allows to obtain better filling of the casing.
    权利要求:
    Claims (14)
    [0001]
    1. Method of momentary compression of a filtering material used in the tobacco industry, wrapped in a wrapper glued with an adhesive released from an adhesive application device in a machine for the manufacture of filter rods, characterized by the fact that that before wrapping the filtering material (S) with the casing (14), the filtering material is compressed to reduce its cross section, exerting a force (F) on the filtering material (S) by means of at least one member rotary compression (10), the rotary compression member rotating about an axis (T), so that a decompression of the filtering material takes place in the casing, formed in a cylindrical shape and glued.
    [0002]
    2. Method according to claim 1, characterized in that the filtering material (S) is gradually compressed by means of a set of multiple rotating compression members (10) acting on the compressed material (S) with a different force .
    [0003]
    3. Method according to claim 2, characterized in that the force (F) exerted by successive rotating compression members (10) on the filtering material (S) increases.
    [0004]
    4. Method according to any one of claims 1 to 3, characterized in that the force (F) exerted on the filtering material (S) is directed in a vertical direction.
    [0005]
    5. Method according to any one of claims 1 to 3, characterized in that the force (F’, F”) exerted on the filtering material (S) is directed at an angle (β) in relation to the vertical direction.
    [0006]
    6. Apparatus for manufacturing filter rods from a filter material used in the tobacco industry, comprising at least one mechanism for a momentary compression of the filter material, enclosed in a casing bonded with an adhesive released from an application apparatus. of adhesives, placed before the adhesive application apparatus, characterized in that it comprises at least one rotary compressing member (10), the rotary compressing member arranged to rotate about an axis (T) to press the material. filtration (S) linearly moving underneath it, to reduce its cross section so that a decompression of the filtering material takes place in the casing, formed in a cylindrical shape and glued.
    [0007]
    7. Apparatus according to claim 6, characterized in that it comprises two rotary compression members (10).
    [0008]
    8. Apparatus according to claim 6, characterized in that it comprises three rotary compression members (10).
    [0009]
    9. Apparatus according to claim 7 or 8, characterized in that the last rotary compression member (10A), considering the direction of movement of the filtering material (S), has a working width smaller than the members previous compression strokes (10).
    [0010]
    10. Apparatus according to any one of claims 6 to 9 characterized in that it is adapted to adjust the position of the rotary compression members (10) on at least one axis, preferably on all axes.
    [0011]
    11. Apparatus according to any one of claims 6 to 9, characterized in that it is adapted to adjust an angle (α) between an axis (SA) of the linear movement of the filtering material (S) and a compression line ( 13) of the compression mechanism, in particular a line (12) determined by the centers of rotation of the rotating compression members (10).
    [0012]
    12. Apparatus according to any one of claims 6 to 11, characterized in that the rotary pressing member (10) is a pressure roller with a cylindrical working surface (20).
    [0013]
    13. Apparatus according to any one of claims 6 to 11, characterized in that the rotary pressing member (10) is a pressure roller with a conical working surface (21).
    [0014]
    14. Apparatus according to any one of claims 6 to 11, characterized in that the rotary pressing member (10) is a pressure roller with an oval working surface (22).
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    法律状态:
    2015-01-27| B03A| Publication of a patent application or of a certificate of addition of invention [chapter 3.1 patent gazette]|
    2018-02-27| B06F| Objections, documents and/or translations needed after an examination request according [chapter 6.6 patent gazette]|
    2019-12-03| B06U| Preliminary requirement: requests with searches performed by other patent offices: procedure suspended [chapter 6.21 patent gazette]|
    2021-06-22| B09A| Decision: intention to grant [chapter 9.1 patent gazette]|
    2021-07-13| B16A| Patent or certificate of addition of invention granted [chapter 16.1 patent gazette]|Free format text: PRAZO DE VALIDADE: 20 (VINTE) ANOS CONTADOS A PARTIR DE 14/02/2014, OBSERVADAS AS CONDICOES LEGAIS. |
    优先权:
    申请号 | 申请日 | 专利标题
    PLP.402777|2013-02-15|
    PL402777A|PL223115B1|2013-02-15|2013-02-15|Method and apparatus for temporarily compressing the filtering material|
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